Lead Manufacturing Engineer

up to £65,000

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  • Salary: up to £65,000 (dependent on experience)
  • Based 5 days per week at Sunswap’s Leatherhead HQ

About us

We are a clean-tech organisation who have created the world’s first purpose built battery and solar powered transport refrigeration unit (TRU). This is a fully electric system, is true zero-emission*, viable alternative to diesel power. Since being established in 2020 we have scaled a world-class team by 77% to accelerate innovation across all departments. We are looking for talent who want to join us on our mission, to decarbonise the global cold chain.

Last year we proudly announced partnerships with 8 customers including Samworth BrothersBannister TransportDFDSand Staples Vegetables & secured investment from Barclays and Clean Growth Fund to fuel our mission to decarbonise the cold chain. This year we were announced the Winner of the 2024 Technological Breakthrough award from the Cold Chain Federation.

Primarily, our team and culture distinguish Sunswap as an exceptional workplace. Our collective commitment to decarbonising the global cold chain unites us, fostering mutual support in achieving our mission. We strive to cultivate an inclusive, forward-thinking, and engaging culture that embraces everyone.

Our benefits 

  • 30 days of annual leave (includes a Wellbeing Day)
  • Sabbatical (after 3 years of working with Sunswap)
  • 5 free counselling sessions per year
  • Family leave ranging from 4 weeks to 4 months
  • Employee Share Options
  • Free Monthly Lunches & Quarterly Socials!
  • Cycle to Work Scheme
  • Free laptop & Sunswap merch

Job overview

As the Lead Manufacturing Engineer, you will work with our operations and engineering teams to deliver production units of the Sunswap TRU. This role will be directly responsible for the functionality and quality of the products, developing, implementing, and optimising manufacturing processes to improve efficiency, quality, and cost-effectiveness.

Key responsibilities

  • Work with the operations and engineering teams to launch a manufacturing line for the Sunswap TRU.
  • Apply design for manufacturing principles in a product development environment.
  • Oversee and troubleshoot production verification and production builds.
  • Develop processes and documentation that will inform future production process.
  • Create and maintain Process FMEA, control and quality plans and production assembly instructions.
  • Implement and maintain in-process and End of Line testing to ensure the on-time delivery of production units.
  • Use root cause analysis to solve manufacturing and quality issues.
  • Work with our partners to define tooling for assembly, jigs, fixtures as well as defining packaging requirements.
  • Support production planning, delivery, and quality monitoring.
  • Travel to visit suppliers and partners as required.

Qualifications & experience 

  • A degree in mechanical, automotive, aerospace engineering or equivalent industry experience in a production environment.
  • 5+ years of experience in manufacturing engineering roles, with a focus on process development, problem solving and optimisation.
  • Demonstrated experience applying design for manufacturing (DFM) principles.
  • Experience with various manufacturing processes and components (e.g. casting, machining, moulding, assembly, fabrications) and measurement techniques.
  • Technical expertise in process development and equipment design.
  • Experience working in 3D CAD design, detailed drawing review, and coordinating with outside suppliers.
  • Good understanding of requirements, specification and validation / verification methods.
  • Experience managing a team across a variety of competencies & able to support with their development. 
  • Strong practical experience in low and medium volume production processes.
  • Experience implementing capital projects in a production environment.
  • Experience in ERP / PLM systems.